Product Overview
AI software that uses real-time sensor feeds to create a digital twin model of machinery for stress testing and lifecycle analytics.
Operational Scope & Logic
Physics-based simulation engine synced to live MQTT telemetry. Runs parallel thermodynamic and vibration models. Generates predictive lifecycle scoring and what-if scenario analysis.
Profile Specifications
| Sync Latency | < 500 ms from sensor to twin |
| Physics Models | Thermodynamic, vibration, fluid dynamic |
| Visualization | 3D mesh + real-time heatmap |
| Lifecycle Prediction | Bearing / component MTBF scoring |
| Integration | OmniDB + Aura Dashboard native |
Core Capabilities
Applied Use Cases
- • Virtual stress testing of a new boiler heat exchanger design
- • Predicting bearing replacement schedule 3 months in advance
- • Simulating motor energy efficiency under varying production loads
Hardware & API Simulator
Test telemetry registers, compilation sweeps, or load parameters live using our built-in R&D diagnostic simulator below.
RS485 Modbus RTU Register Poller
Simulate scanning PLC register maps over isolated RS485 lines to extract machine telemetry.
| Register | Description | Live Read |
|---|---|---|
| 30001 (0x0000) | Boiler Temperature | -- °C |
| 30002 (0x0001) | Steam Line Pressure | -- bar |
| 30003 (0x0002) | Vibration Crest Factor | -- mm/s |
Ready for Immediate Factory Deployment & Custom Integration
Our design processes follow strict quality management pipelines, ensuring physical hardware modules fit seamlessly inside dynamic industrial cabinets.